Automating Complex Ingredient Handling for Large-Scale Snack Production

Bikaji required a large-scale raw material handling system for its production lines, including recipe management for multiple ingredients. The client needed an automated system capable of handling a wide range of raw materials, including chickpeas, potato flakes, gram flour, starches, grits, semolina and flour.

The main challenge was the complexity of managing and processing these diverse materials reliably at scale. In addition, the existing production process was labour-intensive and required better synchronization across operations.

ES Food Tech delivered solution features a system with 9 storage silos, advanced PLC automation for raw material handling and recipe management, and seamless ERP integration.

The project enabled synchronized operations, improved efficiency, and achieved an 80% reduction in labour costs through automation.